Marine Industry Heat Exchanger Sondex S65 Phe Gasket

Marine Industry Heat Exchanger Sondex S65 PHE Plates and Gaskets
 
S65 Plate Heat Exchanger Construction
 

Frame	Plates	Gaskets
The heat exchanger consists of a frame plate(head), a pressure plate(follower), a carrying bar, a lower bar and a column. Tie(clamping) bolts are used to press the plate package together. The size and number is depending on the type of heat exchanger.	The plate package consists of plates with a groove along the rim of the plate and around the ports. The number of plates is, as well as size and dimension, dependant on the thermal output required. Depending on the application stainless steel or titanium plates might be used	The groove provided in the plates holds the special gasket. The purpose of this gasket is to prevent intermixing of the media and leakage to the outside. The gaskets are selected to suit the actual combination of temperature, chemical resistance and possible other conditions to be considered. They can be supplied in Viton, Nitrile or EPDM.

S65 Model Plate Heat Exchanger Specification
 

Surface Area	0.65㎡
Plate Theta Angle	61 ° 121 °
Connection Diameter	202mm
Plate Corrugate Thickness	2.6 mm
Plate Centre Length* Width	1091 * 395 mm
Plate Shape Length*Width	1358 * 656 mm

 

S65 Plate Heat Exchanger Technical Information

 

Frame	Painted frame Stainless steel frame, designed for the food and daily industry Both frames comes with clamping bolts placed around the frame edge.
Design Pressure	Painted frames: 1.0/1.5/2.5 Mpa. (145/217/362 PSI) Stainless steel frame: 1.0/1.6 Mpa (145/232 PSI)
Intermediate Frames	Intermediate frames and corner blocks in stainless steel.
Connections	DN150/6" flange in carbon steel, rubberlined or cladded with AISI 316 or titanium DN100/4", DN125/5" and DN150/6" dairy unions According to all known standards.
Plate Material	AISI304/316, 254 SMO and titanium.  Other materials available on request.
Gaskets	The gasket is placed in the closed gasket groove, that is formed by the plates. This design makes the plate suitable for high working pressures. The plates are strongly guided during the assembly of the plate heat exchanger. Materials: NBR, EPDM and Viton. Other materials available on request.
Extra Equipment	Safety cover in stainless steel Insulating jacket Assembling spanner Foundation feet for common frame Instrument flange Thermometer and manometer

 

S65 Plate Heat Exchanger Gasket & Plate Pictures

 

S65 Frames

 

Number of Plates	L(frame length)(mm)	W(mm)	H(mm)	Weigth max,empty(kg)	Connection type
S65 IS16
7-64	667	770(30.31")	1802.5(70.96")	1430	DN 200 flange or 8"
65-137	1067			1737
138-191	1367			1971
192-228	1567			2137
229-319	2067			2523
320-410	2567			2921	DN 200 flange or 8"
411-500	3067			3316
501-682	4067		1802.5(70.96")	4114
S65 IS25
7-61	677	790(31.10")	1802.5(70.96")	1690	DN 200 flange or 8"
62-133	1077			2050
134-186	1377			2326
187-222	1577			2521
223-311	2077			2991
312-400	2577			3443
401-490	3077			3919
491-668	4077		1802.5(70.96")	4862

 

PHE Plate Feature

 

	FEATURE	ADVANTAGES	WHAT'S IN IT FOR YOU!
A	DISTRIBUTION AREA	Efficient Flow Distribution	Prevents Mal-Distribution
B	CORRUGATED PLATE PATTERN-HEAT TRANSFER AREA	Promotes Turbulence, Minimize Fouling	Excellent heat recovery effect Maximize run time
C	PLATE LOCKING SYSTEMS	"Corner lock" and " bubble lock" concepts ensure a stable and well aligned plate pack when the unit is closed	Safe and economic operation High serviceability Minimum service downtime
D	EASYCLIP GASKET SYSTEM	Bevelled gasket edges easily clip into place using your flingers Stays securely in place and provides high sealing integrity	Reliable operation Easy and quick to replace No special tools needed

 

            

 

PHE Gasket Type

 

Please check their are three common model gasket type are aways used in Sondex brand.

 

 

S65 Plate Heat Exchanger in Marine Cooling System

 

Most Cooling systems are made as central cooling systems, which means that there is only one or two bigger plate heat exchangers equipped with titanium plates.

 

Titanium is the only material that can withstand the aggressive seawater without corrosion damages on the plates in the heat exchanger. This means that the central cooler can operate without problems using seawater as the cooling media for the internal freshwater cooling system.

 

The advantage of a central cooler is that the use of the corrosive seawater is limited to one or two plate heat exchangers, and thereby the use of exotic material for the plate heat exchanger and the seawater pipeline is limted to a minimum, which will reduce the corrosion damage in the cooling system.

 

The rest of the plate heat exchangers is normally equipped with stainless steel plates there is no corrosion risk as the heat exchangers work with freshwater.

 

 

1. Main Engine	2.Auxiliary Engine	3. Heat exchanger for   Central Heating	4. Freshwater   Generator
5. Central Cooler	6. Gear Oil Cooler	7. Lubricating Oil Cooler,   Auxiliary Engine	8. Lubricating Oil   Cooler, Main Engine
9. Seawater Filter	10. Seawater Pump	11. Freshwater Pump

 

PHE Problem Solving

 

If you have problems with your plate type heat exchanger, in most cases these can be solved by your own personnel. Please find below a summary of possible problems as well as possible causes and solutions.

 

A condition for the continuous proper functioning of your plate type heat exchanger is in strict compliance with the permissible values for pressure and temperature mentioned on the name plate.

Exceeding these values, even as a short-lasting pressure peaks will cause damage to the unit and be the cause of problems.

 

To avoid costly repairs, we advise you to have the installation work and maintenance carried out by properly trained personnel. You can also contact us.

 

Problem	Possible Cause	Possible Solution
Leakage	At the connections	Check the rubber liners (if fitted) Check the flange gasket(if fitted) Check the O-ring Fit the pipes tension-free
	Mixing of primary and secondary   circuit	Check the plates for holes and/or cracks
	In plate package	Check the assembly Check the condition of the gaskets Check the proper position of the gasket
	The operating Conditions deviate   from the specification	Adjust the operating conditions
Insufficient   Capacity	Air in the system	De-aerate the pipe system Check the pipe work for possible air traps
	The operating conditions deviate   from the specification	Adjust the operating conditions
	The heat exchanger is dirty	Clean the heat exchanger
	The connections have been   interchanged	Redo the pipe work
Too high   pressure drop	Flow large the design flow	Adjust the flow
	Channels in plate(s) blocked	Flush/clean
	Incorrect measurements	Check the pressure indicator
	Medium deviating from the design	Addition of for instance anti-freeze will increase the pressure drop
	Air in the system	De-aerate the pipe system Check the pipe work for possible air traps

 

Plate Heat Exchanger Pictures

 

 

 

M&C Heat Parts Company Profile

 

M&C Heat Parts Co., Ltd is founded in Wuxi, Jiangsu. M&C is specialized in designing and manufacturing high quality heat transfer equipment. The range of products comprises plates & gaskets, plate heat exchangers, gasketed heat exchangers and brazed heat exchangers. Thus, as one of the few producers worldwide, M&C offers solutions with optimum thermodynamic designs for different industries and virtually all applications.

M&C provide you with one-stop accessories service, multuple-brand & multiple model alternatives for your choice. We'll meet all your requirements of plate heat exchanger and keep your machine running contunously through our rich storage and quick response.

Moreover, we have a strict quality control and after-sales service system, from material purchasing to finished product package until the product received in good condition. Our products have been widely used all over the world in various fields.

 

 

 

M&C Plate Heat Exchanger Plates & Gaskets Other Models Recommend

 

Sondex/Danfoss - S4A, S7, S20, S21, S22, S41, S43, S47, S65, S81, S86, S100, S120, S130, SFD7, SFD13, SW19 and so on;

APV/SPX - H17, N25, N35, A055, A085, J060, J092, J107, M92, M107, K55, K71, B110, B134, P105, P190, SR1, SR2, TR9GN, TR9AL and so on;

Tranter/Swep - GX12, GL13, GC26, GC51, GX26, GX51, GX42, GX64, GX85, GX91, GX140, GX145 and so on;

API/Schmidt - Sigma 7, Sigma 9, Sigma 13, Sigma 26, Sigma 27, Sigma 36, Sigma 66, Sigma 106, Sigma 229, Sigma Star 45, Sigma Star 90 and so on;

Vicarb - V4, V13, V20, V28, V45, V60, V100, V110, V130 and so on;

Hisaka - EX11, EX15, EX15, LX026, LX195, LX395, LX595, RX135, RX395, RX595, UX115, UX225, UX395, UX495, UX815, UX995 and so on;

GEA - VT04, VT10, VT20, VT40, VT80, VT405, VT805, VT1306, NT50M, NT50X, NT100S, NT150S, NT150L, NT250M, NT250L and so on;

Funke - FP04, FP05, FP14, FP16, FP08, FP22, FP31, FP40, FP41, FP70, FP100, FP120 and so on;

Thermowave - TL200SS/PP, TL250SS/PP, TL400SS/PP. TL650SS/PP and so on;

DHP - DX143, DX146, DX20V, DX20DL, DX20DM, DX30S, DX36M and so on;

LHE - HT101, HT102, HT104, HT151, HT152, HT202, HT232, HT233 and so on;

 

M&C Plate Heat Exchanger Goods ready to Delivery