Sondex S47 S47A Heat Exchanger Seals For Milk Juice Industry

S47/S47A Sondex Plate heat exchangers for Milk/Juice Industry
 
S47/S47A Plate Heat Exchanger Construction
 

Frame	Plates	Gaskets
The heat exchanger consists of a frame plate(head), a pressure plate(follower), a carrying bar, a lower bar and a column. Tie(clamping) bolts are used to press the plate package together. The size and number is depending on the type of heat exchanger.	The plate package consists of plates with a groove along the rim of the plate and around the ports. The number of plates is, as well as size and dimension, dependant on the thermal output required. Depending on the application stainless steel or titanium plates might be used	The groove provided in the plates holds the special gasket. The purpose of this gasket is to prevent intermixing of the media and leakage to the outside. The gaskets are selected to suit the actual combination of temperature, chemical resistance and possible other conditions to be considered. They can be supplied in Viton, Nitrile or EPDM.

S47/S47A Model Plate Heat Exchanger Specification
 

Surface Area	0.47㎡
Plate Theta Angle	55 ° 115 °
Connection Diameter	100mm
Plate Corrugate Thickness	2.6 mm
Plate Centre Length* Width	1365*225 mm
Plate Shape Length*Width	1518*380 mm

 

S47/S47A Plate Heat Exchanger Technical Information

 

Frame	Painted frame Stainless steel frame, designed for the food and daily industry Both frames comes with clamping bolts placed around the frame edge.
Design Pressure	Painted frames: 1.0/1.5/2.5 Mpa. (145/217/362 PSI) Stainless steel frame: 1.0/1.6 Mpa (145/232 PSI)
Intermediate Frames	Intermediate frames and corner blocks in stainless steel.
Connections	DN150/6" flange in carbon steel, rubberlined or cladded with AISI 316 or titanium DN100/4", DN125/5" and DN150/6" dairy unions According to all known standards.
Plate Material	AISI304/316, 254 SMO and titanium.  Other materials available on request.
Gaskets	The gasket is placed in the closed gasket groove, that is formed by the plates. This design makes the plate suitable for high working pressures. The plates are strongly guided during the assembly of the plate heat exchanger. Materials: NBR, EPDM and Viton. Other materials available on request.
Extra Equipment	Safety cover in stainless steel Insulating jacket Assembling spanner Foundation feet for common frame Instrument flange Thermometer and manometer

 

S47/S47A Plate Heat Exchanger Gasket & Plate Pictures

 

 

 

S47/S47A Frames

 

Number of Plates	L(frame length)(mm)	W(mm)	H(mm)	Weigth max,empty(kg)	Connection type
S47 IS16
7-42	439	480(18.89")	1715(67.52")	529	DN 100 flange or 4"
43-60	539			581
61-79	639			634
80-151	1039			833
S47 IS16
7-70	680	480(18.89")	1823(71.78")	862	DN 100 flange or 4"
71-142	1080			1091
143-197	1380			1265
198-233	1580			1379
234-324	2080			1668

S47 IS25
7-67	685	480(18.89")	1824(71.81")	1088	DN 100 flange or 4"
68-139	1085			1350
140-192	1385			1545
193-228	1585			1676
229-317	2085			2001

 

PHE Plate Feature

 

	FEATURE	ADVANTAGES	WHAT'S IN IT FOR YOU!
A	DISTRIBUTION AREA	Efficient Flow Distribution	Prevents Mal-Distribution
B	CORRUGATED PLATE PATTERN-HEAT TRANSFER AREA	Promotes Turbulence, Minimize Fouling	Excellent heat recovery effect Maximize run time
C	PLATE LOCKING SYSTEMS	"Corner lock" and " bubble lock" concepts ensure a stable and well aligned plate pack when the unit is closed	Safe and economic operation High serviceability Minimum service downtime
D	EASYCLIP GASKET SYSTEM	Bevelled gasket edges easily clip into place using your flingers Stays securely in place and provides high sealing integrity	Reliable operation Easy and quick to replace No special tools needed

 

            

 

PHE Gasket Type

 

Please check their are three common model gasket type are aways used in Sondex brand.

 

 

 

PHE Technical Information

 

Frame

• Painted frame, colour RAL 5010 (available in other colours)
• Stainless steel frame, designed for the ffod and dairy industry.

Both frames comes with clamping bolts placed around the frame edge.

 

Design Pressure

• Pained frames:1.0/1.6/2.5 MPa. (145/232/362 PSI)
• Stainless steel frame: 1.0/1.6 MPa.(145/232 PSI)

Intermediate Frames

 

Intermediate frames and corner blocks for IS and FS frames in stainless steel.

 

Contruction Standard

• EN13445(PED 2014/68/EU)
• ASME sec VIII, Div.1

Connections

• DN100/4" flange in carbon steel, rubber lined or cladded with AISI 316 or titanium.
• DN80/3" and DN100/4" Dairy unions.

According to all known standards.

 

Plate Material

 

AISI 304/316, 254 SMO and titanium. Also 2*0.4mm “Sonder Safe" plates, for food and industry.

Other materials available on request.

 

Gaskets

 

The gasket is the unique non-glued "Sonder lock" gasket wich locks the plates together with strong rubber buttons, so that the plates are strongly guided during the assembly of the plate heat exchanger.

Materials: NBR,EPDM and Viton.

Other material available on request.

 

Extra Equipment

• Safety cover in stainless steel
• Insulating jacket
• Assembling spanner
• Foundation feet
• Instrument flange
• Thermometer and manometer

PHE Problem Solving

 

If you have problems with your plate type heat exchanger, in most cases these can be solved by your own personnel. Please find below a summary of possible problems as well as possible causes and solutions.

 

A condition for the continuous proper functioning of your plate type heat exchanger is in strict compliance with the permissible values for pressure and temperature mentioned on the name plate.

Exceeding these values, even as a short-lasting pressure peaks will cause damage to the unit and be the cause of problems.

 

To avoid costly repairs, we advise you to have the installation work and maintenance carried out by properly trained personnel. You can also contact us.

 

Problem	Possible Cause	Possible Solution
Leakage	At the connections	Check the rubber liners (if fitted) Check the flange gasket(if fitted) Check the O-ring Fit the pipes tension-free
	Mixing of primary and secondary   circuit	Check the plates for holes and/or cracks
	In plate package	Check the assembly Check the condition of the gaskets Check the proper position of the gasket
	The operating Conditions deviate   from the specification	Adjust the operating conditions
Insufficient   Capacity	Air in the system	De-aerate the pipe system Check the pipe work for possible air traps
	The operating conditions deviate   from the specification	Adjust the operating conditions
	The heat exchanger is dirty	Clean the heat exchanger
	The connections have been   interchanged	Redo the pipe work
Too high   pressure drop	Flow large the design flow	Adjust the flow
	Channels in plate(s) blocked	Flush/clean
	Incorrect measurements	Check the pressure indicator
	Medium deviating from the design	Addition of for instance anti-freeze will increase the pressure drop
	Air in the system	De-aerate the pipe system Check the pipe work for possible air traps

 

Plate Heat Exchanger Pictures

 

 

 

M&C Heat Parts Company Profile

 

M&C Heat Parts Co., Ltd is founded in Wuxi, Jiangsu. M&C is specialized in designing and manufacturing high quality heat transfer equipment. The range of products comprises plates & gaskets, plate heat exchangers, gasketed heat exchangers and brazed heat exchangers. Thus, as one of the few producers worldwide, M&C offers solutions with optimum thermodynamic designs for different industries and virtually all applications.

M&C provide you with one-stop accessories service, multuple-brand & multiple model alternatives for your choice. We'll meet all your requirements of plate heat exchanger and keep your machine running contunously through our rich storage and quick response.

Moreover, we have a strict quality control and after-sales service system, from material purchasing to finished product package until the product received in good condition. Our products have been widely used all over the world in various fields.

 

 

 

M&C Plate Heat Exchanger Plates & Gaskets Other Models Recommend

 

Sondex/Danfoss - S4A, S7, S20, S21, S22, S41, S43, S47, S65, S81, S86, S100, S120, S130, SFD7, SFD13, SW19 and so on;

APV/SPX - H17, N25, N35, A055, A085, J060, J092, J107, M92, M107, K55, K71, B110, B134, P105, P190, SR1, SR2, TR9GN, TR9AL and so on;

Tranter/Swep - GX12, GL13, GC26, GC51, GX26, GX51, GX42, GX64, GX85, GX91, GX140, GX145 and so on;

API/Schmidt - Sigma 7, Sigma 9, Sigma 13, Sigma 26, Sigma 27, Sigma 36, Sigma 66, Sigma 106, Sigma 229, Sigma Star 45, Sigma Star 90 and so on;

Vicarb - V4, V13, V20, V28, V45, V60, V100, V110, V130 and so on;

Hisaka - EX11, EX15, EX15, LX026, LX195, LX395, LX595, RX135, RX395, RX595, UX115, UX225, UX395, UX495, UX815, UX995 and so on;

GEA - VT04, VT10, VT20, VT40, VT80, VT405, VT805, VT1306, NT50M, NT50X, NT100S, NT150S, NT150L, NT250M, NT250L and so on;

Funke - FP04, FP05, FP14, FP16, FP08, FP22, FP31, FP40, FP41, FP70, FP100, FP120 and so on;

Thermowave - TL200SS/PP, TL250SS/PP, TL400SS/PP. TL650SS/PP and so on;

DHP - DX143, DX146, DX20V, DX20DL, DX20DM, DX30S, DX36M and so on;

LHE - HT101, HT102, HT104, HT151, HT152, HT202, HT232, HT233 and so on;

 

M&C Plate Heat Exchanger Goods ready to Delivery