Refrigeration S187 S188 Sonderlock Type PHE Gasket

Refrigeration Heat Exchanger Parts Sondex S187/S188 Plate Heat Exchanger Plates and Gaskets Glued and Sonderlock Type
 
S187/S188 Plate Heat Exchanger Working Principle

 

 
Heat Transfer

 

Passing energy from one media to another in order to either heat up or cool down the media, is the basis of heat transfer. This can be done by treating the media in a heat exchanger.

Plate heat exchangers use highly efficient flow plates to achieve the heat transfer, and are superior to turbular heat exchangers and other plate heat exchanger designs in terms of heat transfer efficiency, space requirements and ease of maintenance.

 

Distribution of the Media

 

 

The media are circulated in a counter- current flow within the plate heat exchanger and are introduced into the system via the inlets. From the inlets, the media cascade through the distribution area which is psecially designed to eliminate "dead zones" and ensure an optimal, even distribution of the media across the heat transmission area of the plates.

 

Heat Transmission Area

 

The heat transmission area is the most important part of the plate when it comes to the heat transfer itself. The warm media transfers its energy through the plate, to cold media on the oppsing side of the plate. The plates act as "separators" that prevent the media from mixing.

 

Plate Pattern

 

The media flow through the channels of the pattern that is pressed into the heat transmission area of each plate. The patterns are available in numerous types, each with its own unique properties and purpose. As such, the patterns have great impact on the heat transfer efficiency of the heat exchanger and must be carefully chosen to accommodate the specific requirements of each thermal duty.

S187/S188  Model Plate Heat Exchanger Specification
 

Surface Area	1.88㎡
Plate Theta Angle	50°  126°
Connection Diameter	303mm
Plate Corrugate Thickness	3.5 mm
Plate Centre Length* Width	2120*480 mm
Plate Shape Length*Width	2504*868 mm

 

S187/S188  Plate Heat Exchanger Gasket & Plate Pictures

 

 

 

 

S187/S188 Frames

 

Number of Plates	L(frame length)(mm)	W(mm)	H(mm)	Weigth max,empty(kg)	Connection type
S19A IS16
7-29	830	970(38.19")	2996(117.95")	3553	DN300 flange or 12“ flange
30-95	1230			4226
96-145	1530			4752
146-179	1730			5132
180-262	2230			5988
263-345	2730			6878
346-429	3230			7848
430-595	4230		3248(127.87”)	9652
596-762	5230			11554
763-929	6230			13463
S19A IS25
7-26	850	1030(40.55")	2996(117.95")	4540	DN300 flange or 12” flange
27-91	1250			5323
92-140	1550			5958
141-173	1750			6412
174-255	2250			7435
256-337	2750			8590
338-419	3250			9693
420-583	4250		3248(127.87“)	11896
584-747	5250			14230
748-911	6250			16437

 

S187/S188 Plate Heat Exchanger Technical Data

 

 

Type		S81	S121	S188	S251
Max. working pressure	PN (bar)	10,16,25
Max. operating temperature	°C	Up to 180
Min. operating temperature		-10
Flow medium		Water and different fluids, steam
Volume/channel	I	3.1	4.7	7.3	9.8
Connection size		DN300 / 12"
Connection type		DN 300/12" flanges, Carbon steel, rubberlined or cladded with AISI 316L (other materials available on request)
Plate material		Stainless steel EN 1.4404(AISI 316L), EN 1.4301(AISI 304), SMO254, Hastelloy C276, titanium GR.1 Other materials available on request
Plate thickness	mm	0.5,0.6,0.7 Other materials available on request
Gasket material		NBR, EPDM, FKM Other materials available on request
Gasket attachment type		Sonder Lock
Liners in connections		Rubber NBR, EPDM, FKM Stainless steel EN 1.4404(AISI 316L), EN 1.4301(AISI 304), SMO254, Hastelloy C276, Titanium Gr.1
Frame		Painted frame, color RAL 5010 (other colors available on request) Stainless steel frame, designed for the sanitary applications (e.g. food and dairy industries)
Frame painting specification		Painting available for corrosion categories C2L, C4M, C5M

 

PHE Gasket Type

 

Please check their are three common model gasket type are aways used in Sondex brand.

 

 

PHE Plate Type

 

"Start plate with gasket""Left hand flow plate with gasket""Right hand flow plate with gasket" End plate with gasket"

 

                        Thermal Long Plate                                                  Thermal Short Plate

 

 

M&C Plate Heat Exchanger Service and Maintenance

 

We can help you avoid problems before they arise with a customized program, ranging from full maintenance support to ad hoc servicing. We will work out the most suitable schedule with you to carry out performance diagnostics, plate cheaning and inspections, fault checking with quick replacements, and repairs as required.

 

Our skilled technicians will swiftly dismantle your heat exchangers and expertly clean each plate using economic, environmentally - friendly methods. We will have your installation up and running at full capacity again in no time. We are fully equipped to perform CIP(Cleaning in Place) where possible.

 

If your plate heat exchanger is faulty or under-performing, our repair services will restore your installation to working order in an instant. We substitute defective or worn gaskets, as well as damaged or leaking plates, with originals or high-quality replacements that perfectly match the specifications of your installation.

 

We can also analyze your current setup to determine if the installation can be optimized, for example by increasing the number of plates in the heat exchanger. This is an upgrade for your entire system, as more efficient heat exchangers improve the overall performance while lowering the energy costs.

 

Whatever your needs, our dedicated service teams are standing by to help.

 

Quality Control

 

Our quality control inspectors meticulously examine the plates for defects. We conduct dye tests to discover potential leaks in the plates, and perform gas tests for ammonia based plate heat exchangers.

 

Every plate must meet our strict quality demands before being shipped to our customers, to ensure a durable solution with a long lifetime.

 

We are able to perform diagnostics on-site. If we uncover leaking plates in your current installation, we can replace them with high-performance plates that increase the relability and efficiency of your system.

 

 

PHE Problem Solving

 

If you have problems with your plate type heat exchanger, in most cases these can be solved by your own personnel. Please find below a summary of possible problems as well as possible causes and solutions.

 

A condition for the continuous proper functioning of your plate type heat exchanger is in strict compliance with the permissible values for pressure and temperature mentioned on the name plate.

Exceeding these values, even as a short-lasting pressure peaks will cause damage to the unit and be the cause of problems.

 

To avoid costly repairs, we advise you to have the installation work and maintenance carried out by properly trained personnel. You can also contact us.

 

Problem	Possible Cause	Possible Solution
Leakage	At the connections	Check the rubber liners (if fitted) Check the flange gasket(if fitted) Check the O-ring Fit the pipes tension-free
	Mixing of primary and secondary   circuit	Check the plates for holes and/or cracks
	In plate package	Check the assembly Check the condition of the gaskets Check the proper position of the gasket
	The operating Conditions deviate   from the specification	Adjust the operating conditions
Insufficient   Capacity	Air in the system	De-aerate the pipe system Check the pipe work for possible air traps
	The operating conditions deviate   from the specification	Adjust the operating conditions
	The heat exchanger is dirty	Clean the heat exchanger
	The connections have been   interchanged	Redo the pipe work
Too high   pressure drop	Flow large the design flow	Adjust the flow
	Channels in plate(s) blocked	Flush/clean
	Incorrect measurements	Check the pressure indicator
	Medium deviating from the design	Addition of for instance anti-freeze will increase the pressure drop
	Air in the system	De-aerate the pipe system Check the pipe work for possible air traps

 

Plate Heat Exchanger Pictures

 

 

 

M&C Heat Parts Company Profile

 

M&C Heat Parts Co., Ltd is founded in Wuxi, Jiangsu. M&C is specialized in designing and manufacturing high quality heat transfer equipment. The range of products comprises plates & gaskets, plate heat exchangers, gasketed heat exchangers and brazed heat exchangers. Thus, as one of the few producers worldwide, M&C offers solutions with optimum thermodynamic designs for different industries and virtually all applications.

M&C provide you with one-stop accessories service, multuple-brand & multiple model alternatives for your choice. We'll meet all your requirements of plate heat exchanger and keep your machine running contunously through our rich storage and quick response.

Moreover, we have a strict quality control and after-sales service system, from material purchasing to finished product package until the product received in good condition. Our products have been widely used all over the world in various fields.

 

 

 

M&C Plate Heat Exchanger Plates & Gaskets Other Models Recommend

 

Sondex/Danfoss - S4A, S7, S20, S21, S22, S41, S43, S47, S65, S81, S86, S100, S120, S130, SFD7, SFD13, SW19 and so on;

APV/SPX - H17, N25, N35, A055, A085, J060, J092, J107, M92, M107, K55, K71, B110, B134, P105, P190, SR1, SR2, TR9GN, TR9AL and so on;

Tranter/Swep - GX12, GL13, GC26, GC51, GX26, GX51, GX42, GX64, GX85, GX91, GX140, GX145 and so on;

API/Schmidt - Sigma 7, Sigma 9, Sigma 13, Sigma 26, Sigma 27, Sigma 36, Sigma 66, Sigma 106, Sigma 229, Sigma Star 45, Sigma Star 90 and so on;

Vicarb - V4, V13, V20, V28, V45, V60, V100, V110, V130 and so on;

Hisaka - EX11, EX15, EX15, LX026, LX195, LX395, LX595, RX135, RX395, RX595, UX115, UX225, UX395, UX495, UX815, UX995 and so on;

GEA - VT04, VT10, VT20, VT40, VT80, VT405, VT805, VT1306, NT50M, NT50X, NT100S, NT150S, NT150L, NT250M, NT250L and so on;

Funke - FP04, FP05, FP14, FP16, FP08, FP22, FP31, FP40, FP41, FP70, FP100, FP120 and so on;

Thermowave - TL200SS/PP, TL250SS/PP, TL400SS/PP. TL650SS/PP and so on;

DHP - DX143, DX146, DX20V, DX20DL, DX20DM, DX30S, DX36M and so on;

LHE - HT101, HT102, HT104, HT151, HT152, HT202, HT232, HT233 and so on;

 

M&C Plate Heat Exchanger Goods ready to Delivery