DN32 Connection S4 S4A Sondex Plate Heat Exchanger Steel AISI 304 Frame For Milk Beer

DN32 Connection Sizes S4/S4A Sondex Plate Heat Exchanger with Stainless Steel AISI 304 Material Frame For Milk /Beer Company
 
S4/S4A Plate Heat Exchanger Construction
 

 

The type S4A and S8A plate range with lengths up to 0.75m (2.5 ft) and a "long" thermal pattern will cover many duties up to 6 m³/h (26 gpm) in a single pass solution, meaning that all the connections are on the head side, This will ensure easy pipe- and service work, and by dismantling the exchanger for service, no pipes need to be removed.

 

This plate range is designed for a small-sized pasteurization up to 3.000 l/h (depending on the type of product and the temperture profile) and ensures a gentle and soft product treatment.

 

The heat transfer is obtained, when the warm medium transfers energy through the thin, strong flow plates between the channels and delivers it to the cold opposing medium without mixing the two media. Counter-current flow creats the optimal efficiency. The plate- and inlet design allows effective,easy CIP (Cleaning in Place) of all "flow" surfaces.

S4/S4A  Model Plate Heat Exchanger Specification
 

Surface Area	0.04㎡
Plate Theta Angle	Horizontal 130° Horizontal 130°
Connection Diameter	28mm
Plate Corrugate Thickness	2.35 mm
Plate Centre Length* Width	381*70 mm
Plate Shape Length*Width	449*140 mm

 

S4/S4A  Plate Heat Exchanger Gasket & Plate Pictures

 

 

S4/S4A Frames

 

Number of Plates	L(frame length)(mm)	W(mm)	H(mm)	Weigth max,empty(kg)	Connection type
S4A IG16
7-34	270	200(7.87")	473(18.62")	44	1.25" threaded pipe  1" Dairy Union
35-45	320			47
46-68	420			56
69-90	520			63
S4A IS16
7-21	434	200(7.87")	621(24.45")	46	1.25" threaded pipe 1" Dairy Union
22-32	634			49
33-55	1034			58
56-78	1334			65

 

S4/S4A Plate Heat Exchanger Technical Data

 

Type		S1	S4A	S6A	S8A
Max. working pressure	PN (bar)	10.16
Max. operating temperature	°C	Up to 180
Min. operating temperature		-10
Flow medium		Water and different fluids, steam
Volume/channel	I	0.09	0.17	0.13	0.21
Connection size		DN32/1.25"
Connection type		1.25" pipe or threaded pipe in stainless steel or titanium(other materials available on request) DN 25/1" Dairy union (for food/sanitary industry frames only)
Plate material		Stainless steel EN 1.4404(AISI 316L), EN 1.4301(AISI 304), SMO254, Hastelloy C276, titanium GR.1 Other materials available on request
Plate thickness	mm	0.5 Other materials available on request
Gasket material		NBR, EPDM, FKM Other materials available on request
Gasket attachment type		Sonder Lock
Liners in connections		Rubber NBR, EPDM, FKM Stainless steel EN 1.4404(AISI 316L), EN 1.4301(AISI 304), SMO254, Hastelloy C276, Titanium Gr.1
Frame		Painted frame, color RAL 5010 (other colors available on request) Stainless steel frame, designed for the sanitary applications (e.g. food and dairy industries)
Frame painting specification		Painting available for corrosion categories C2L, C4M, C5M

 

PHE Plate Feature

 

	FEATURE	ADVANTAGES	WHAT'S IN IT FOR YOU!
A	DISTRIBUTION AREA	Efficient Flow Distribution	Prevents Mal-Distribution
B	CORRUGATED PLATE PATTERN-HEAT TRANSFER AREA	Promotes Turbulence, Minimize Fouling	Excellent heat recovery effect Maximize run time
C	PLATE LOCKING SYSTEMS	"Corner lock" and " bubble lock" concepts ensure a stable and well aligned plate pack when the unit is closed	Safe and economic operation High serviceability Minimum service downtime
D	EASYCLIP GASKET SYSTEM	Bevelled gasket edges easily clip into place using your flingers Stays securely in place and provides high sealing integrity	Reliable operation Easy and quick to replace No special tools needed

 

 

PHE Gasket Type

 

Please check their are three common model gasket type are aways used in Sondex brand.

 

 

PHE Plate Type

 

"Start plate with gasket""Left hand flow plate with gasket""Right hand flow plate with gasket" End plate with gasket"

 

                        Thermal Long Plate                                                  Thermal Short Plate

 

 

 

• Hanging System: Plates feature a reinforced hanging system. The hanging system helps the plates withstand the powerful tightening force, and prevents misalignment and corner collapses. This makes plates a solid investment, as the lifetime of the plates is increased and service duration is reduced.
• Distribution area: The distribution area on plates is designed to prevent stagnant zones, and ensures an even distribution of the media across the entire plate. Furthermore, the pressure drop in the distribution area is minimal and used on the heat transmission area instead, which results in better heat transmission efficiency.
• Heat transmission area: With a maximized heat transmission area, we are able to reduce the total number of plates needed for optimal performance. Our plate patterns are fine-tuned for each application and provide the best possible conditions for heat transfer.M&C solutions let you dial up your efficiency and dial down your energy consumption.

 

M&C Plate Heat Exchanger Service and Maintenance

 

We can help you avoid problems before they arise with a customized program, ranging from full maintenance support to ad hoc servicing. We will work out the most suitable schedule with you to carry out performance diagnostics, plate cheaning and inspections, fault checking with quick replacements, and repairs as required.

 

Our skilled technicians will swiftly dismantle your heat exchangers and expertly clean each plate using economic, environmentally - friendly methods. We will have your installation up and running at full capacity again in no time. We are fully equipped to perform CIP(Cleaning in Place) where possible.

 

If your plate heat exchanger is faulty or under-performing, our repair services will restore your installation to working order in an instant. We substitute defective or worn gaskets, as well as damaged or leaking plates, with originals or high-quality replacements that perfectly match the specifications of your installation.

 

We can also analyze your current setup to determine if the installation can be optimized, for example by increasing the number of plates in the heat exchanger. This is an upgrade for your entire system, as more efficient heat exchangers improve the overall performance while lowering the energy costs.

 

Whatever your needs, our dedicated service teams are standing by to help.

 

Quality Control

 

Our quality control inspectors meticulously examine the plates for defects. We conduct dye tests to discover potential leaks in the plates, and perform gas tests for ammonia based plate heat exchangers.

 

Every plate must meet our strict quality demands before being shipped to our customers, to ensure a durable solution with a long lifetime.

 

We are able to perform diagnostics on-site. If we uncover leaking plates in your current installation, we can replace them with high-performance plates that increase the relability and efficiency of your system.

 

 

Plate Heat Exchanger Pictures

 

 

 

 

M&C Heat Parts Company Profile

 

M&C Heat Parts Co., Ltd is founded in Wuxi, Jiangsu. M&C is specialized in designing and manufacturing high quality heat transfer equipment. The range of products comprises plates & gaskets, plate heat exchangers, gasketed heat exchangers and brazed heat exchangers. Thus, as one of the few producers worldwide, M&C offers solutions with optimum thermodynamic designs for different industries and virtually all applications.

M&C provide you with one-stop accessories service, multuple-brand & multiple model alternatives for your choice. We'll meet all your requirements of plate heat exchanger and keep your machine running contunously through our rich storage and quick response.

Moreover, we have a strict quality control and after-sales service system, from material purchasing to finished product package until the product received in good condition. Our products have been widely used all over the world in various fields.

 

 

 

M&C Plate Heat Exchanger Plates & Gaskets Other Models Recommend

 

Sondex/Danfoss - S4A, S7, S20, S21, S22, S41, S43, S47, S65, S81, S86, S100, S120, S130, SFD7, SFD13, SW19 and so on;

APV/SPX - H17, N25, N35, A055, A085, J060, J092, J107, M92, M107, K55, K71, B110, B134, P105, P190, SR1, SR2, TR9GN, TR9AL and so on;

Tranter/Swep - GX12, GL13, GC26, GC51, GX26, GX51, GX42, GX64, GX85, GX91, GX140, GX145 and so on;

API/Schmidt - Sigma 7, Sigma 9, Sigma 13, Sigma 26, Sigma 27, Sigma 36, Sigma 66, Sigma 106, Sigma 229, Sigma Star 45, Sigma Star 90 and so on;

Vicarb - V4, V13, V20, V28, V45, V60, V100, V110, V130 and so on;

Hisaka - EX11, EX15, EX15, LX026, LX195, LX395, LX595, RX135, RX395, RX595, UX115, UX225, UX395, UX495, UX815, UX995 and so on;

GEA - VT04, VT10, VT20, VT40, VT80, VT405, VT805, VT1306, NT50M, NT50X, NT100S, NT150S, NT150L, NT250M, NT250L and so on;

Funke - FP04, FP05, FP14, FP16, FP08, FP22, FP31, FP40, FP41, FP70, FP100, FP120 and so on;

Thermowave - TL200SS/PP, TL250SS/PP, TL400SS/PP. TL650SS/PP and so on;

DHP - DX143, DX146, DX20V, DX20DL, DX20DM, DX30S, DX36M and so on;

LHE - HT101, HT102, HT104, HT151, HT152, HT202, HT232, HT233 and so on;

 

M&C Plate Heat Exchanger Goods ready to Delivery